Aluminum HP die casting

Nasza oferta

We offer a full technological cycle of services from the preparation of the design documentation and tooling to the finished aluminum product. We also undertake production with existing molds.‍ With our partners, we continuously invest in equipment and technology to ensure consistency, precision and automation of the production process. The combination of production monitoring and expert supervision by technical personnel, allows us to quickly detect defects and eliminate them in a timely manner.

Machinery park

BUHLER 250H

The injection molding machine with a clamping force of 250 tons enables the precise molding of aluminum parts. Thanks to its technical parameters, it is ideal for producing large, heavy-duty parts, while the advanced control system ensures excellent product quality.

250T
Max
clamping force
550x550
Space
between columns
2,2kg
Max
part weight

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Process characteristics

The modern aluminum alloy injection molding process is characterized by excellent performance and high dimensional accuracy of the manufactured parts. The CNC unit ensures the optimal conditions of production defined by, for instance:
  • the melting point of the raw material,
  • alloy injection pressure and speed,
  • cooling time.
 ‍
Numerous sensors monitor the parameters achieved. A fully automated process allows to work with fewer personnel and optimizes fixed costs.‍

Thanks to the high injection speed (from 35 to 700 MPa), this type of production technology provides:
  • obtaining parts with extremely precise reproduction of the product geometry,
  • ability to form parts with thin walls and excellent surface quality,
  • minimize the amount of technological waste.‍

In many cases, cast parts do not require additional machining, which saves material and optimizes costs.‍ Aluminum die casting is used in the mass production of parts for various industrial sectors, including: machinery, medical and food industries.

Having questions?

What is the minimum production batch size?
In order to maintain a balance between the economy of time utilization and the cost of detail production, we have set a minimum production batch size of 100 pieces.
What electronic documentation formats do you accept?
We accept electronic documentation in the following formats: Solidworks, Parasolid, STEP, SAT, IGES. 2D drawings: Solidworks, DWG, DXF, possibly PDF.
What casting alloys are used in production?
Most of our production is made from the following alloys: DIN 226 D - EN AC 46000, DIN 230 D - EN AC 44300, DIN 231 D - EN AC 47100, DIN 239 D - EN AC 43400
Can I order production based on a specimen?
Such orders are always considered individually after detailed consultation and estimation of the cost of preparing the design of the workpiece and tooling.
Is it possible to have the details anodized?
Of course! As part of the cooperation, we are also able to offer this type of service and provide comprehensive production.
Can I outsource production from an existing mold?
Yes, we engage in production using existing tools after prior verification of documentation and inspection of the mold.
No answer?
Not a problem!
Contact us - we usually respond within 24 hours.

How to reach us?

Directions:
From Radom:
Heading northwest on Route 740 toward Łódź
From Tomaszów Mazowiecki:
By national road 48 in the direction of Radom
We kindly ask you to make your appointment in advance by contacting us by e-mail.
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