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Testing methods and tools
Versatile measuring tools, such as calipers, micrometers and diameter gauges, are commonly used during die casting inspection. They are used to precisely measure the dimensions of key components of castings to confirm compliance with design and quality standards. They make it possible to meticulously monitor and ensure the high quality and accuracy of manufactured casting parts.
We can commission non-destructive testing of die castings as part of the co-op. These include radiographic testing, which uses X-rays or gamma radiation to detect inclusions and internal cracks, and ultrasonic testing, that allows us to analyze the structure of the material to look for defects. In addition, we can also order penetrant testing, where a liquid penetrating substance fills cracks and cavities and is then detected with a developing powder, making it possible to identify invisible surface defects.
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Process characteristics
Some die castings are subjected to destructive tests, such as tensile, bending or hardness tests, to check their mechanical properties. It is also possible to order non-destructive tests:
- X-ray and radioscopic examinations
- control of inclusions and porosity
- microstructure inspection
The inspection process for post-production die castings is designed to ensure that the parts meet the defined quality standards. This is extremely important, especially for parts that are used in industries that require high reliability and precision.